There are many misunderstandings out there about “civilian body armor” (i.e. armor for citizens). Though it is perfectly legal in most places for someone to buy, own, and wear body armor (despite what some media outlets might prefer), legality doesn’t do anything about weight. Nor does it make armor less cumbersome, restrictive, or expensive.

Shotstop body armor

Shotstop, an Ohio-based “armor technologies company”, says they have an answer to those drawbacks. And not just when it comes to lightweight body armor either. They say it’s even more significant with regard to their armor plates (like the one you see above in a photo by @missheraux).

Says Shotstop, “Our patented materials, processes, and designs make real-world ballistics protection solutions far more affordable to a wider market, thus saving many more lives.”

armor plate by shotstop

They do this, in part, with what they refer to as Duritium technology. It’s a material they claim makes for the lightest level IV body armor available, if true would be a fine counterpart to the best plate carrier you’re able to get hold of. Duritium technology also appears to be a part of their recent bulletproof backpack inserts and guidance (see more at “Bulletproof Backpacks“).

Shotstop armor plate backpack

Here’s how they run it down in their own words. Everything between the two lines was pulled from one of their blog posts.


Body Armor Materials and their Contribution to Weight

The type of material that makes up body armor plays a significant role in how heavy it is. Below is a list of the various materials used to make body armor and how much they typically weigh per sq. ft.

STEEL BODY ARMOR

While steel might be the most common and cheapest type of body armor out there, it definitely isn’t the lightest. In fact, steel body armor is typically the heaviest, weighing in at about 10.2 lbs per sq. ft., which is why body armor is so heavy—if you’re wearing steel plates.

CERAMIC BODY ARMOR

Ceramic body armor is typically much lighter than steel plates, weighing in at about 5-6 lbs. per sq. ft. However, what you lose in weight, you also lose mobility. They’re also a lot more expensive for a product that can typically only stop a few rounds before shattering. So, while ceramic plates are much lighter than steel, given the lengthy period you’re probably wearing them, that weight adds up.

POLYETHYLENE ARMOR

Despite the fact that polyethylene—generally made from a specific kind of polyethylene, called Ultra-High-Molecular-Weight Polyethylene (UHMWPE)—is the most common type of plastic used in the world today, it is not your cheapest body armor option. In fact, it typically costs more than steel or ceramic armor, but the added cost comes with 15 times the abrasion-resistance than carbon steel. Luckily, it is the lightest option, by far, between steel and ceramic, but still not the lightest option on our list.

DURITIUM® ARMOR

Duritium is our patented technology, combining UHMWPE with composite materials for the lightest, thinnest, and most durable body armor—Yes, you read that correctly, lightest body armor.


If you’re interested in learning more about Shotstop, they’re online at shotstop.net. Connect with ’em on Facebook ( /shotstopballistics/ ), follow on Instagram ( @shotstopbodyarmor ), or find them on Linked In.

Shotstop armor plate in the desert

Shotstop